Monday, March 2, 2009

Techniques for Operations Efficiency - 10

LIST OF ATTEMPTED QUESTIONS AND ANSWERS


Select The Blank
Question Cp for six sigma process is ________
Correct Answer 2
Your Answer 2


True/False
Question Operator monitoring a machine while machine works on auto cycle is an example of muda of waiting.
Correct Answer True
Your Answer False


Select The Blank
Question ________ PDCA cycle is the systematic approach towards meeting the target.
Correct Answer Kaoishikawa
Your Answer Deming


Multiple Choice Multiple Answer
Question As benchmark in Japan seiso activities means :-
Correct Answer Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence
Your Answer Everyone, clerk to officer does cleaning his area , No sweeper or cleaner employees , Every family does cleaning of pavement of their residence


Multiple Choice Multiple Answer
Question Breakdown problem may be stratified by :-
Correct Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)
Your Answer Sections , Machines , Type of breakdown (e.g mech. Or electrical)


Multiple Choice Multiple Answer
Question After finding out the solution & working on it, the equally important job is :-
Correct Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project
Your Answer Prepare for the presentation of your work , Explain the progress by presentation to steering committee , Convince committee for financial help for running the project


Select The Blank
Question A ________ is an excellent device to condense & present large mass of data in an elegant form.
Correct Answer Frequency distribution
Your Answer Frequency distribution


Match The Following
Question Correct Answer Your Answer

Hidden faults come out while implementing. Cleaning yourself your equipments shitsuke

Fix the place of items, tools as per frequency of use Seiri Seiton

Responsibility same from top to bottom Seiso Cleaning yourself your equipments

Evolve standard operating procedure & implement. Seiketsu Seiketsu



Multiple Choice Single Answer
Question Seiton means
Correct Answer Code Numbers to item as well as racks & drawers
Your Answer Code Numbers to item as well as racks & drawers


True/False
Question np chart unlike P chart records the 'number of defective' instead of "fraction or proportion of defectives".
Correct Answer True
Your Answer False


Multiple Choice Single Answer
Question One Green Belt may head a team of :-
Correct Answer 20 employees
Your Answer 20 employees


Select The Blank
Question ________ is the critical element of TQM.
Correct Answer Focus on customer
Your Answer Focus on customer


Multiple Choice Single Answer
Question Requirement of more machines, is an example of :-
Correct Answer Muda of overproduction
Your Answer Muda of overproduction


Multiple Choice Single Answer
Question Accountability means :-
Correct Answer Responsibility of Business Results
Your Answer Responsibility Execution or Action


Select The Blank
Question Benchmarking allows exchange of ________ between the benchmarking partners.
Correct Answer Information
Your Answer Information


Multiple Choice Multiple Answer
Question Actions that can be thought for the process having process capability is higher than specification tolerance are
Correct Answer 100 % inspection is required , Reduce variability , Possibility of squeezing tolerances
Your Answer 100 % inspection is required , Reduce variability


Multiple Choice Single Answer
Question To provide flexibility to supervisors in allocation of task, JIT emphasizes :-
Correct Answer Multiskilled operators
Your Answer Multiskilled operators


Multiple Choice Multiple Answer
Question The aim of education & training under TPM is :-
Correct Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction
Your Answer To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments


Multiple Choice Multiple Answer
Question Typical examples of process benchmark are :-
Correct Answer Procurement procedures , Budgeting , Recruitment
Your Answer Procurement procedures , Budgeting , Recruitment


True/False
Question Along with problem solving tools experience and judgment is also used.
Correct Answer True
Your Answer True


Select The Blank
Question A 'Radar chart' is used to portray ________ strength or weakness of the activity.
Correct Answer Relative
Your Answer Relative


True/False
Question Exercise to identify MURA, MUDA & MURI is not helpful to identify problems.
Correct Answer False
Your Answer False


Select The Blank
Question In traditional purchasing ________ inventory is required.
Correct Answer Plenty of
Your Answer Minimum


Multiple Choice Single Answer
Question Control chart can be used as :-
Correct Answer Process monitoring tool
Your Answer Process monitoring tool


Multiple Choice Single Answer
Question Productivity improves by :-
Correct Answer Voluntary participants of everyone
Your Answer Voluntary participants of everyone


Multiple Choice Multiple Answer
Question Tools and techniques for six sigma are :-
Correct Answer Process mapping , FMEA , QFD
Your Answer Process mapping , FMEA , QFD


Select The Blank
Question World class benchmarking candidate in 'Quality' is ________.
Correct Answer Motorola
Your Answer Motorola


True/False
Question Seiso prevents the potential problems by discovering abnormalities while cleaning your own area.
Correct Answer True
Your Answer True


Select The Blank
Question ________ is an effect due to the muda of defect.
Correct Answer Wear & tear of parts while disassembling
Your Answer Wear & tear of parts while disassembling


Multiple Choice Single Answer
Question Quality circle should consist adequate experienced members between :-
Correct Answer 8 to 10
Your Answer 8 to 10


Select The Blank
Question In scatter diagram "________" relationship is said to exist when value of 'y' decreases as the value of 'x' increases.
Correct Answer Strong negative
Your Answer Strong negative


Multiple Choice Single Answer
Question POP is :-
Correct Answer Process Oriented Management
Your Answer Process Oriented Management


True/False
Question TQM improves the quality by improving processes.
Correct Answer True
Your Answer True


True/False
Question Generally time interval should be proportional to the average frequency of out of control conditions.
Correct Answer True
Your Answer False


Multiple Choice Multiple Answer
Question Problem solving tools used for Root cause analysis are :-
Correct Answer Check sheet , Pareto analysis , Fish bone analysis
Your Answer Check sheet , Pareto analysis , Fish bone analysis


Select The Blank
Question Good ________ is the asset to acquire the success of quality circle.
Correct Answer Teamwork
Your Answer Teamwork


Multiple Choice Multiple Answer
Question The results oriented efforts of the quality circle should also include :-
Correct Answer Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities
Your Answer Efforts to avoid the problem permanently , Ultimate aim of the customers satisfaction , Attacking the real root causes & all possibilities


True/False
Question Process capability index Cp is a measure of capability of the process to meet the specification limits.
Correct Answer True
Your Answer True


Multiple Choice Multiple Answer
Question Histogram is an important diagnostic tool. Analysis of the histogram gives :-
Correct Answer It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits
Your Answer It shows cause which affects the process , An idea of what is happening to the process , Whether the process is capable of meeting process or not i.e. around correct average & within specific limits


True/False
Question Any withdrawal without C-kanban is not permitted.
Correct Answer True
Your Answer True


Multiple Choice Multiple Answer
Question During the steps of Deming cycle of PDCA what is important?
Correct Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success
Your Answer Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success


Multiple Choice Single Answer
Question Discussion on people, problem & role play exercise helps to develop :-
Correct Answer Counseling skill
Your Answer Counseling skill


Match The Following
Question Correct Answer Your Answer

LCLnp n p - 3 ( sq.root( n p( 1- p ))) n p - 3 ( sq.root( n p( 1- p )))

UCLp p + 3 ( sq.root( p ( 1 - p ) / n )) p + 3 ( sq.root( p ( 1 - p ) / n ))

LCLp p - 3 ( sq.root( p ( 1- p ) / n)) p - 3 ( sq.root( p ( 1- p ) / n))

UCLnp n p + 3 ( sq.root( n p ( 1- p ))) n p + 3 ( sq.root( n p ( 1- p )))



Multiple Choice Single Answer
Question TPM implementation is done through:-
Correct Answer Small group
Your Answer Small group


Multiple Choice Single Answer
Question To hold the customer to do business with you :-
Correct Answer Reduce the amount of time, the customer spend till he receive service
Your Answer Increase the amount of time, the customer spend till he receive service


Multiple Choice Multiple Answer
Question During SMED implementation, primary study consists of :-
Correct Answer Equipment analysis , Setup change analysis , Preparation items (storage place , method) analysis
Your Answer Equipment analysis , Setup change analysis , Converting internal setup into external setup


True/False
Question Everyone in the team of quality should target his own benefits i.e. promotion, etc.
Correct Answer False
Your Answer False

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