LIST OF ATTEMPTED QUESTIONS AND ANSWERS    
     
 Multiple Choice Single Answer 
  Question   5-S technique is useful to: 
  Correct Answer   To all places including homes 
  Your Answer   To all places including homes 
   
 Multiple Choice Single Answer 
  Question   Empowerment means making best use of the firm's most valuable resource, namely:- 
  Correct Answer   Human 
  Your Answer   Human 
   
 Select The Blank 
  Question   Number of defects in an individual component, like gear, shaft, wheel etc can be monitored through ________ type of control chart. 
  Correct Answer   c-chart 
  Your Answer   c-chart 
   
 Multiple Choice Single Answer 
  Question   TQM is a way to improve quality of product and service :- 
  Correct Answer   Continuously 
  Your Answer   Continuously 
   
 Multiple Choice Multiple Answer 
  Question   Best practices for standardization in implementing Seiketsu are :- 
  Correct Answer   Create as many visual control systems as possible , Use colour code system for easy control , Fix one colour (e.g. Red) for danger zones/out of controls  
  Your Answer   Create as many visual control systems as possible , Use colour code system for easy control , Display warning notices  
   
 True/False 
  Question   JIT is not possible for each and every item held as inventory 
  Correct Answer   True 
  Your Answer   False 
   
 True/False 
  Question   Customer wise outstanding is discussed in daily work management meeting by operations head. 
  Correct Answer   False 
  Your Answer   False 
   
 Select The Blank 
  Question   Poka-Yoke devices under category 'locating pins' to eliminate cause of ________ 
  Correct Answer   Incorrect positioning 
  Your Answer   Incorrect positioning 
   
 Multiple Choice Single Answer 
  Question   Customer's return is an indicators of the MUDA of :- 
  Correct Answer   Defect 
  Your Answer   Defect 
   
 Match The Following 
Question Correct Answer Your Answer 
 
Evolve standard operating procedure & implement. Seiketsu Seiketsu 
 
Hidden faults come out while implementing. Cleaning yourself your equipments Seiso 
 
Fix the place of items, tools as per frequency of use Seiri Seiton 
 
Responsibility same from top to bottom Seiso shitsuke 
 
   
 Multiple Choice Single Answer 
  Question   Accountability means :- 
  Correct Answer   Responsibility of Business Results 
  Your Answer   Responsibility Execution or Action 
   
 Multiple Choice Single Answer 
  Question   Quality problem solving tool is used to :- 
  Correct Answer   Improve quality 
  Your Answer   Improve quality 
   
 True/False 
  Question   Performance benchmarking does not involves comparison of financial ratios at the aggregate level. 
  Correct Answer   False 
  Your Answer   False 
   
 Multiple Choice Single Answer 
  Question   Competitive benchmarking is usually conducted :- 
  Correct Answer   Through third party research 
  Your Answer   Through third party research 
   
 Multiple Choice Single Answer 
  Question   Small groups forming a circle should consist of :- 
  Correct Answer   Employees of different department related to the problem 
  Your Answer   Employees of different department related to the problem 
   
 True/False 
  Question   In cellular manufacturing system cell may consist of a single machine or more than one machine arranged in line. 
  Correct Answer   True 
  Your Answer   True 
   
 Multiple Choice Multiple Answer 
  Question   Histograms are useful to :- 
  Correct Answer   Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control  
  Your Answer   Measure the current pattern & extent of variation , Assess current conformance to specification & scope of improvement , Determine whether or not the process is in the state of control  
   
 True/False 
  Question   Non-availability of files /document in time is a problem to be addressed by office TPM. 
  Correct Answer   True 
  Your Answer   True 
   
 Select The Blank 
  Question   A control chart to exhibit counted data on number of defect is called ________. 
  Correct Answer   c-chart 
  Your Answer   c-chart 
   
 True/False 
  Question   Fishbone analysis is used both in analysis & planning. 
  Correct Answer   True 
  Your Answer   True 
   
 Select The Blank 
  Question   Inspection activity for semi finished & finished component should be ________ to reduce muda of transport . 
  Correct Answer   Decentralized 
  Your Answer   Decentralized 
   
 Multiple Choice Multiple Answer 
  Question   Scatter diagram is used :- 
  Correct Answer   To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data  
  Your Answer   To discover relationship between two associated sets of data , To display the relationship between two variables , To confirm anticipated relationship between two variables / associated sets of data  
   
 Select The Blank 
  Question   U shape arrangement of layout provides the operator ________ degree of mobility. 
  Correct Answer   360 
  Your Answer   360 
   
 True/False 
  Question   Chance causes can not be identified. 
  Correct Answer   True 
  Your Answer   True 
   
 Multiple Choice Multiple Answer 
  Question   During the steps of Deming cycle of PDCA what is important? 
  Correct Answer   Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success  
  Your Answer   Plan unitedly for the target within reach , Make plan active by "doing it" i.e. everyone working , After some time check the results for success  
   
 Multiple Choice Multiple Answer 
  Question   Benefits of Quality maintenance are :- 
  Correct Answer   Reduction in customer quality complaints , Reduction in inspection time  
  Your Answer   Reduction in customer quality complaints , Reduction in inspection time  
   
 Multiple Choice Multiple Answer 
  Question   Causes of Muda of transport are :- 
  Correct Answer   Faulty layout , Over production  
  Your Answer   Faulty layout , Over production  
   
 Multiple Choice Multiple Answer 
  Question   Types of Poka-Yoke are :- 
  Correct Answer   Prevention type Poka-Yoke , Detection type Poka-Yoke  
  Your Answer   Prevention type Poka-Yoke , Detection type Poka-Yoke , Standards type Poka-Yoke  
   
 Multiple Choice Single Answer 
  Question   Pie chart is also called as :- 
  Correct Answer   Angular diagram 
  Your Answer   Angular diagram 
   
 Multiple Choice Multiple Answer 
  Question   The aim of education & training under TPM is :- 
  Correct Answer   To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction  
  Your Answer   To develop abilities to respond quickly to abnormalities , To develop abilities to discover analyze malfunction , To have multiskilled employees in all departments  
   
 Multiple Choice Multiple Answer 
  Question   Material Supply on DSL basis helps :- 
  Correct Answer   To eliminate handling , To reduce transporting , To reduce inspection  
  Your Answer   To eliminate handling , To reduce transporting , To reduce inspection  
   
 Select The Blank 
  Question   Poka Yoke designed to help operators to know immediately ________ of the defeat called detection type Poka-Yoke. 
  Correct Answer   On occurrence 
  Your Answer   On occurrence 
   
 Multiple Choice Multiple Answer 
  Question   Typical examples of process benchmark are :- 
  Correct Answer   Procurement procedures , Budgeting , Recruitment  
  Your Answer   Procurement procedures , Budgeting , Recruitment  
   
 Multiple Choice Single Answer 
  Question   The area enclosed under normal distribution curve between mean +2standard deviation is :- 
  Correct Answer   0.9545 
  Your Answer   1 
   
 True/False 
  Question   Daily work management can also be extended to non manufacturing areas like procurement, QA, HRD etc. 
  Correct Answer   True 
  Your Answer   True 
   
 Match The Following 
Question Correct Answer Your Answer 
 
4 th level in six sigma organization Green Belts Green Belts 
 
1 st level in six sigma organization Champions Champions 
 
2 nd level in six sigma organization Master Black Belts Master Black Belts 
 
3 rd level in six sigma organization Black Belts Black Belts 
 
   
 Select The Blank 
  Question   ________ PDCA cycle is the systematic approach towards meeting the target. 
  Correct Answer   Kaoishikawa 
  Your Answer   Deming 
   
 Select The Blank 
  Question   ________is serve as a stepping stone to TQM 
  Correct Answer   ISO-9000 quality standard 
  Your Answer   TPM 
   
 Select The Blank 
  Question   Histogram is a diagrammatic presentation of the ________ distribution of characteristics such as strength, diameter, etc. 
  Correct Answer   Frequency 
  Your Answer   Frequency 
   
 Multiple Choice Single Answer 
  Question   Through continuous improvement in the process & procedures, kobetsu-kaizen is continuously improve utilization of :- 
  Correct Answer   Worker, equipment & material 
  Your Answer   Worker, equipment & material 
   
 Multiple Choice Single Answer 
  Question   Frequencies, values, tabulated in the frequency table, can be represented pictorially in the form of bar graph & this graph of frequency is called as :- 
  Correct Answer   Histogram 
  Your Answer   Histogram 
   
 Multiple Choice Multiple Answer 
  Question   Muda of waiting is due to :- 
  Correct Answer   Interrupted flow of work , Delay in movement of raw material from stores  
  Your Answer   Interrupted flow of work , Delay in movement of raw material from stores  
   
 Select The Blank 
  Question   CFT ( cross functional team ) consisting of ________ 
  Correct Answer   Operators, supervisors from different departments 
  Your Answer   Operators, supervisors from different departments 
   
 Select The Blank 
  Question   In PDCA cycle for benchmarking 'Identification of performance gap' is done in ________. 
  Correct Answer   Checking 
  Your Answer   Checking 
   
 Multiple Choice Multiple Answer 
  Question   Management skill includes :- 
  Correct Answer   Leadership , Motivation , Performance appraisals  
  Your Answer   Leadership , Motivation  
   
 Multiple Choice Single Answer 
  Question   Zero loss concept means :- 
  Correct Answer   Zero accident, zero defect, zero breakdown 
  Your Answer   Zero accident, zero defect, zero breakdown 
   
 True/False 
  Question   Flow charts are drawn to identify deviations by observing actual & comparing with running process. 
  Correct Answer   False 
  Your Answer   False
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